WIRELESSLY LEVELLING CNC MACHINE
LEVELING ALIGNMENT, STRAIGHTNESS & SURFACE FLATNESS MEASUREMENTS are vital processes in precision machines, image-capturing measurement & testing equipment. Imprecise leveling affects machine's structural stability (inducing more VIBRATIONS) during active operation thus severely reduces dimensional accuracy and quality performances of outputs. In fact, without leveling a machine to its utmost precise condition, one could not ensure a machine’s own weight is proportionately distributed over its footings to achieve MAXIMUM STRUCTURAL STABILITY.
Digi-Pas DWL8500XY is an ULTRA-PRECISION 2-Axis Digital Level & INCLINOMETER with built-in SURFACE FLATNESS PROFILER & VIBROMETER for levelling, angle, CNC ball-screw straightness, XY work-table flatness, angular alignment & vibration measurements, and performing real-time DATA ACQUISITION & DATA LOGGING with USB or WIRELESS Bluetooth connections. Acquired data can be saved into Microsoft Excel format for further analysis.
ADVANCED functional features greatly simplifying the task for professionals & tradesmen in installation, set up and maintenance of precision machines, test/measuring instruments. It is a LEVELING, ANGULAR ALIGNMENT, STRAIGHTNESS & FLATNESS DIAGNOSTIC instrument usedby R&D engineers & scientists when performing alignment-sensitive equipment to evaluate STRUCTURAL STABILITY during either steady state orrunning state in real-time (dynamic state).
ACCURACY performance to specification has been verified by accredited 3rd party calibration laboratories & test bodies in US, Japan & Germany in accordance with ISO/IEC 17025.2005 and/or ANSI/NCSL Z540-1 standard, traceable to NIST, JIS & DIN. To purchase an unit accompanied with NIST-traceable calibration certificate with data, please visit www.digipas.com/support/calibration.php. This level come with 1-year mfr's free repair or exchange.
For over a decade, GRANTED with a portfolio of patents US Pat. No. 9,459,121 B, U.S. Pat. No. D 692,328 S, & Reg. No. 4,527,224, Digi-Pas 2-axis digital level utilizing advanced MEMS technology has proven to effectively replace old-fashioned single-axis spirit vial levels. This instrument has VERY HIGH impact/shock resistance compared to conventional pendulum-based inclinometer which easily damage when roughly handled or drop. Digi-Pas PRECISION intelligent angular & leveling measuring instruments has another 0.2 arcsec (0.001mm/m) resolution model DWL9000XY and also DWL5500XY & DWL5800XY Sensor Modules have been widely used by some of the world’s most technologically advanced companies, research laboratories and government institutions all over the world.
APPLICATIONS for INSTALLATION, SETUP and MAINTENANCE of LARGE-SIZED precision CNC machines, CNC Ball-Screw straightness, XY Work-Table flatness, Granite-table surface flatness profiling, Vision Measurement equipment, CT Scan and MRI equipment, Automotive & Semiconductor Manufacturing equipment, Precision Engineering Machinery etc.
Key Features
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2-AXIS DISPLAYDisplay Dual-Axis (X-Y) angle & vibration values in real-time on either instrument's screen or Laptop/mobilephone screens. View 2-axis angle/leveling status SIMULTANEOUSLY in DIGITAL & Graphical "Bull Eye" Animation INSTANTLY. EFFECTIVELY REPLACES 2 pieces of Old-fashioned Spirit Levels in one go. |
SURFACE GEOMETRY PROFILE GRAPHPC SYNC PROFESSIONAL software enables user to generate a BALL-SCREW STRAIGHTNESS profiling. This feature is useful to inspect mid-to-large sized CNC ball screw during set up and maintenance. By placing DWL8500XY on top of the screw holder, ball screw can be indexed to a fixed distance of steps, recorded data is AUTOMATICALLY generated to form a 3D graph depicting the screw straightness. Surface of a plate or granite table may be measured to generate flatness profile. |
SOFTWARE & MOBILE APPProfessional version of PC Sync Software (included in each purchased) enables ADVANCED features for MONITORING, DATA LOGGING, RECORDING & ANALYSIS on leveling, angular , surface flatness and vibration readings via USB cables or wireless Bluetooth. Data logging and recording features require use of PC Sync Professional Software. For more info, please visit www.digipas.com. |
XY-TABLE STRAIGHTNESS CHECKTo detect XY-Table straightness and surface flatness profile in precision alignments of a machine during setup and maintenance. Built-in Vibrometer for Real-time vibration patterns monitoring on device screen, for data logging, recording & analysis on PC. ANALYSIS on both static & dynamic positional stability of an alignment-sensitive equipment. |
Dual Power Sources
Use a rechargeable Battery Bank plugged into USB connector to significantly EXTEND your instrument operating hours.
When connected to external battery or USB source, the instrument automatically select external power source in order to preserve its internal AAA batteries.
PC SYNC PROFESSIONAL SOFTWARE & MOBILE APP
Professional version of PC Sync Software (INCLUDED in each purchase of DWL8500XY unit) enables for MONITORING, DATA LOGGING, RECORDING & ANALYSIS on leveling, angular and vibration real-time data via USB cables or wireless Bluetooth. Acquired data saved in Microsoft Excel format for further analysis.
Recorded data is useful for COMPARATIVE ANALYSIS on equipment or machines performance e.g. relative vibration density and amplitude, machine output yields analysis, changes in historical leveling values for machines during periodic maintenance etc.
For more info, please visit www.digipas.com.
3D SURFACE GEOMETRY PROFILE GRAPH
Enable user to perform SURFACE FLATNESS measurement of an object depicting unevenness via a 3-Dimensional visual graph when connected with a Window PC running PC-Sync Pro software.
For more info, please visit www.digipas.com.
DUAL-AXIS ANGLE GRAPH – REAL-TIME ANGULAR DATA CAPTURING
This feature allows user to VIEW, TRACK and RECORD 2-axis angle/leveling measurement simultaneously in graphical and numerical readings. User may define parameters (time interval for each sample taken, number of data collection, etc) for data CAPTURING and saved in Microsoft Excel format for further analysis.
For more info, please visit www.digipas.com.
VIBROMETER GRAPH – REAL-TIME VIBRATION DATA CAPTURING
This feature allows user to MONITOR, TRACK & RECORD vibration patterns of a machine/equipment/object in numerical and graphical forms (sampled at highest speed of ≤10mS and user may define parameters to capture different set of data).
Vibration readings can be saved in Microsoft Excel format for further analysis.
For more info, please visit www.digipas.com.
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DWL-1300XY |
DWL-1500XY |
DWL-3000XY |
DWL-3500XY |
DWL-8500XY |
DWL-9000XY |
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Measuring Range | 0.00° ~ ±5.00° | 0.000° ~ ±2.000° | 0° ~ ±90° Single-Axis, 0° ~ ±15° Dual-Axis | 0° ~ ±20.000° Single-Axis, 0° ~ ±10.000° Dual-Axis | 0.0 to 14400 arcsec. Single Axis, 0.0 to 7200 arcsec Dual Axis | 0.0 to 7200 arcsec. (Single Axis); 0.0 to 3600 arcsec. (Dual Axis) |
Resolution | 0.002”/ft or 40-second (0.18 mm/m or 0.01°) | 0.0002”/ft or 5-second (0.020 mm/m or 0.001°) | 0.002 in/ft. or 40-second 0.01° (0.2 mm/m) | 0.0002 in/ft. or 5-second 0.001° (0.02 mm/m) | 1 arcsec. (≤ 5μm/m) | 0.2 arcsec. (≤ 1μm/m) |
Accuracy | ±0.004”/ft or 80-second (± 0.02°) from 0° to ±0.5° and 0.04° at other angles | ±0.0004”/ft or 10-second (± 0.002°) from 0° to ±0.5° ± 0.004° at other angles | ± 0.002”/ft or ± 0.01° (40-second) at 0° to ±10.00°, ± 0.03° at other angles | ± 0.0002”/ft or ± 0.001° (or 10-second ) at 0° to ±2.000°, ± 0.003° at other | ±1 arcsec at 0 to ±1080 arcsec.; ±3 arcsec at other angles | ±0.6 arcsec at 0 to ±100 arcsec.; ±1.2 arcsec at other angles |
Connectivity | Bluetooth, 50 feet | Bluetooth, 50 feet | USB & Bluetooth, 150 feet, ON/OFF by User | USB & Bluetooth, 150 feet, ON/OFF by User | USB & Bluetooth, 150 feet, ON/OFF by User | USB & Bluetooth, 150 feet, ON/OFF by User |
Vibrometer (Relative g – unit) | 1.0 | 2.0 | 2.0 | 2.0 | ||
Software & Mobile App (Windows OS) (Android & iOS) | Mobile App ONLY | Mobile App ONLY | Yes | Yes | Yes | Yes |
Dimension L x W x H (mm) | 149 x 51 x 40 | 149 x 51 x 40 | 188 x 62 x 37 | 188 x 62 x 37 | 188 x 62 x 37 | 188 x 62 x 37 |
Nett Weight (Approx.) | 1.1 lbs (500 gram) | 1.1 lbs (500 gram) | 1.3 lbs (580 gram) | 2.4 lbs (1,100 gram) | 2.5 lbs (1,150 gram) | 2.5 lbs (1,150 gram) |
User Self Calibration | Yes | Yes | Yes | Yes | Yes | Yes |
Accredited Calibration Certification | NIST, JIS, DIN | NIST, JIS, DIN | NIST, JIS, DIN | NIST, JIS, DIN | NIST, JIS, DIN | NIST, JIS, DIN |
PC SYNC DWL2000XY – PRO ver. | PC SYNC DWL3000XY – PRO ver. | PC SYNC DWL3500XY – PRO ver. | PC SYNC DWL8500XY – PRO ver. | PC SYNC DWL9000XY – PRO ver. | |
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3D Surface Flatness Graph Meter | – | – | – | ✓ |
✓ |
Single-Axis Angle Meter | ✓ |
All Version | All Version | ✓ |
✓ |
Dual-Axis Angle Meter | ✓ |
Pro Version Only | Pro Version Only | ✓ |
✓ |
Smart 2D Bubble | ✓ |
All Version | All Version | ✓ |
✓ |
Single-Axis Angle Graph | ✓ |
All Version | All Version | ✓ |
✓ |
Dual-Axis Angle Graph | – | Pro Version Only | Pro Version Only | ✓ |
✓ |
VibroMeter Graph | – | Pro Version Only | Pro Version Only | ✓ |
✓ |
Bluetooth Connection | – | Pro Version Only | Pro Version Only | ✓ |
✓ |
Product information |
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